Here are five things you can do to make your welding design more cost-effective:
This is a common problem for lots of people, but if you look for ways to reduce the amount of time spent on pointless practices it will save you time and money. A good way to combat this problem is to specify a fillet gauge so your vendor can accurately produce the specified weld.
Metal fabrication is a process that requires a little contemplation to get the job done economically. So, aim to look for ways to modify product designs so that you're not producing unnecessary extra welds. Another example: Instead of making a part with an open corner, you could change the design to allow for a closed corner, saving you precious metal.
Consider how you can make the welding process more efficient. Look at:
A careful examination will enable you to be more resourceful.
In some instances, it may be better to double bevel a joint before welding because it can prevent weld material from being wasted. In fact, it's recommended that any material ¾” in thickness or more be double beveled.
During the welding process, you will probably need to weld in different positions to achieve your objective. But it’s better to weld in either a flat or horizontal position because it increases the disposition rate. Welding in other positions such as vertical up, 3 o'clock, and overhead reduces the disposition rate because of the limited puddle size.
Welding design doesn't have to be a costly practice. With some careful thought and strategic planning, you can produce your ideal welding designs.